Aluminum Composite Panels or ACP materials are practical and popular building materials that architects and builders appreciate. These construction materials are primarily used for building cladding systems. The cladding is considered the skin of the facility, which protects the building from external elements such as wind loads, snow, rainwater, dust, etc. while providing structural stability. However, the building facade must feature an aesthetic appearance. Thus, ACP companies and manufacturers create these products with various textures and styles to allow architects to design attractive clients’ buildings. The question is why it is needed to recycle aluminum composite panels? This article will answer the question.
Aluminum Composite Panels Basics
Aluminum composite panels and ACP materials are produced by continuous bonding between one fire-retardant core and two layers of aluminum plates. Architects, builders, and contractors utilize these systems to create aesthetic building facades. Since aluminum is one of the most found materials on the earth, it is easier to extract and use in industrial fields.
Due to the various advantages of aluminum composite panels, their popularity among architects and homeowners is still growing. ACM panels feature various styles and textures, making them perfect for renovation and new building projects. These building materials are considered ventilated cladding systems that provide energy efficiency. They can easily fit into any field of architectural applications, including residential and commercial facilities and landmarks. Although aluminum composite panels can last for a long time, there will be a need to repair and repaint. Even if a homeowner prefers to change the aluminum panels, they have the choice to recycle aluminum composite panels for further applications.
Advantages of ACP Materials
- Aluminum Composite Panels are Durable
- Texture, Style Variety and Aesthetics
- It is Easy to Recycle Aluminum Composite Panels
- Aluminum Composite Panels Installation is Straightforward
- ACM Panels are Lightweight Cladding Systems
- Aluminum Panels are Anti-Corrosion
- Aluminum Claddings can be Fabricated into Any Desired Shape
Modern Building Facade with Recycled Aluminum Composite Panels
ACP Manufacturers Recycle Aluminum Composite Panels with Standard Method
Best ACP companies and manufacturers utilize practical and standard methods to recycle aluminum composite panels. Although ACM panels are affordable, manufacturers recycle old and damaged metal claddings to prevent them from going to land fields. The high value of these metal composite claddings significantly influences the recycling of aluminum composite materials. These building facade panels can be recycled repeatedly without losing their primary physical properties and value. Additionally, the energy that is consumed to recycle aluminum composite panels is considered minor compared to their actual production process. The recycling process is completed by following some crucial steps. Moreover, the process requires special devices. The stages are as follows:
- Crushing old aluminum composite panels
- Grinding the crushed ACM panels
- Circulating water for cooling system
- Aluminum composite panel sieving
- Electrostatic separation of components
ACP manufacturers recycle aluminum composite panels by cutting the boards into miniature aluminum sheets. This stage provides a more straightforward working process since ACM panels feature large dimensions. Without cutting aluminum panels, it is impossible to complete the recycling process. Due to the robust bonding between the core substance and aluminum plates, dealing with the pre-cut aluminum composite panels is not easy. Thus, ACP companies grind these materials and turn them into metal powder by using special grinding machines.
Grinding ACM for recycling aluminum composite panels will generate huge heat, resulting in operation rate reduction and burnt metal pieces. Thus, manufacturers utilize circulating cooling water systems to decrease the panels’ temperature during the grinding stage. Furthermore, the sieving phase features a vibrating screen that sends small metal pieces without grinding them back to the milling. However, the aluminum powder created in the grinding process will need separation to recycle aluminum composite panels completely. This stage is done by using electrostatic separators, which separate and divide core material from the external layers according to the conductive differences between the mineral fill core and aluminum plates.
Recycle Aluminum Composite Panels with Special Machines and Devices
Old, damaged, and waste aluminum cladding panels are the most valuable raw materials that manufacturers utilize to recycle for complete PVC and high-productive properties. ACP manufacturers and companies use various special machines and devices to recycle aluminum composite panels. For instance, YX-800 is one of the most common recycling machines with a perfect handling system. This industrial device is ideal for recycling ACM panels scarps on old building facades and advertisement billboards or signages.